porsche 944 exhaust manifold removal

0 # sp109844. Here is an excellent used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 Turbo models. By continuing to browse the site you are agreeing to our use of cookies. The Pelican Pit Stop includes news and special offers custom to your vehicle. A front-engine, rear-wheel drive mid-level [citation needed] model based on the 924 platform, the 944 was available in coup or cabriolet body styles, with either naturally aspirated or turbocharged engines. Porsche 944 Turbo Heat Shield Brackets Lot Oil Cooler Header Exhaust Manifold. Apply anti-seize to the threads of the bolts. DETAILS. Here is a video with the lights on in the test cell. Porsche 944 1986, Exhaust Manifold Gasket by Victor Reinz. If you break a stud off there is a very good chance that you are going to have to pull the head to remove the broken stud. To remove the exhaust manifolds it is necessary to remove the exhaust manifold studs. Remove the nuts and bolts on the hanger in front of the catalytic converter, the rear of the catalytic converter, and at the rear of the muffler. Try browsing the Accessories or Exploded Diagrams! Uk mainland delivery ask for other areas . + Fits all Porsche 986 Boxster vehicles with manual transmission (1997-2004) + Weighs 24.8 lbs / 11.2 kg less than factory exhaust components (14.7 lbs vs 39.5 lbs) + Designed and built in-house at our Willow Grove, PA facility. Filters protect your investment from dirt and other contaminants to prolong the life of your engine. This time for the 944 NA. 944-111-135-01. Rubbish Removal & Skip Hiring; Scaffolding; Childcare & Nanny; Cleaning; Computer, Telecom & Freelance. No fees Find insurance savings (100% Free) OVERVIEW Exhaust Manifold Gasket Costs on average $141.76 - $173.26 Parts cost on average $30.25 - $36.97, and services cost $111.51 - $136.29. 100 Cell Sport Cone Catalyc (110mm X 390mm) $432.70 Part #: RFVD11399910 B&b Catback Exhaust System $1469.43 Part #: RFPOR0260 Call For Availability - Fabspeed 944 Turbo 951 Exhaust Gasket Replacement Kit $59.00 Note: 944 TURBO 1986-89 Part #: RFSPOR944TGSKT Dansk Exhaust System 944 S2 1989-1991 $979.56 Note: 944S2 1989-91 Part #: R94411104103 Provided by Only944.com, Clarks-garage.com, Pelicanparts.com, The944.com, 944Time.com, 944Online.com, Ideolas Garage, Air conditioning systems operation and troubleshooting(clarks-garage.com), Air conditioning troubleshooting (HVAC)(clarks-garage.com), Air bag system testing(clarks-garage.com), Air bag warning light reset(clarks-garage.com), Filter housing removal and installation(clarks-garage.com), Removal and installation(clarks-garage.com), Air flow sensor 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installation(clarks-garage.com), General information and repair(clarks-garage.com), CV joint boot inspection(clarks-garage.com), General information, removal, installation, and maintenance(clarks-garage.com), Cylinder head and head gasket installation(clarks-garage.com), Cylinder head and head gasket removal(clarks-garage.com), Cylinder head tightening sequence and torque specifications(clarks-garage.com), Early 944 dash replacement (pre 1985.5)(clarks-garage.com), Late 944 dash replacement (1985.5 and newer)(clarks-garage.com), Troubleshooting rear hatch defroster(clarks-garage.com), Distributor cap and rotor replacement(clarks-garage.com), Chip installation (including KLR chip for turbos)(clarks-garage.com), Control unit removal and installation(clarks-garage.com), DME wiring diagram 944 turbos(clarks-garage.com), DME wiring diagram 944 normally aspirated(clarks-garage.com), Technical information and testing(clarks-garage.com), Removal, installation, and 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cleaning, and replacing(clarks-garage.com), Fuel system leakdown testing(clarks-garage.com), Early 944 fuse list (pre-1985.5)(clarks-garage.com), Late 944 fuse list (1985.5 and newer)(clarks-garage.com), Early 944 gauge removal(clarks-garage.com), Late 944 (1985.5 and newer) gauge removal(clarks-garage.com), Information and troubleshooting(clarks-garage.com), Solving strange gauge problems(pelicanparts.com), Repairing a squeaking or rattling rear hatch(clarks-garage.com), Rear hatch strut replacement(clarks-garage.com), Headlight motor circuit operation and repair(clarks-garage.com), Headlight motor removal, cleaning, and installation(clarks-garage.com), Headlight operating mechanism linkage lubrication(clarks-garage.com), Heater core removal and replacement(clarks-garage.com), Heater malfunctions(clarks-garage.com), Heater control valve replacement(944time.com), Information and replacement(clarks-garage.com), Idle speed adjustment(clarks-garage.com), Idle control motor (idle 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Exhaust Manifold Back Removal (Normally Aspirated) Disconnect the O 2 sensor near the back of the firewall and drop the sensor connector down to the exhaust pipe. Remove the exhaust manifolds from the car. Header Upgrade Benefits ~2whp for 8v 944's and similar torque gains '88 944 TURBO S 3 Liter Street Legal Track Racer! Remove the nuts and bolts on the triangle shaped flange on the discharge of the wastegate. 18,82. incl. Installing the exhaust on the Garnet Porsche 944 and clips from Cars & Coffee edredas 8.61K subscribers Subscribe 45 Share 4.2K views 5 years ago In this episode I rush to finish putting the. Formed with mandrel bends making it free flowing throughout without pinch points and collapsed tubing like the factory system. If equipped, connect the cruise control cable to the cruise control servo. 40.00 + 30.59 P&P . On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. $99.00 . Loosen the intake manifold brace bolt. This requires a 15 mm wrench or socket. OEM. Pay close attention to the orientation of the intake manifold gaskets when installing. http://www.youtube.com/watch?v=Y9b22O3QLaA Connect the speed and reference sensor mounting bracket to the back of the intake manifold. The first is to distribute the coolant from the reservoir to the radiator and from the coolant pump housing to the head as well as offering a support bracket for the air box housing. safely raising and supporting your vehicle. Elring Exhaust Manifold Gasket. Remove the six nuts and bolts on the flanges between the exhaust manifolds and the exhaust pipe (crossover pipe on Turbo models). This is the first time I have taken my own wrenches to this car and it seems to be I bit more tightly packed in there then my good old 914 so any time saving info would be a big help. For models with a two-piece crossover pipe, remove the nuts and bolts on the triangle shaped flange between the crossover pipe and the wastegate. 92.31 + 11.39 P&P . Exhaust System Transmission Clutch Front Axle Steering Rear Axle Suspension Brake System Body Climate Control Engine Electrical Body Electrical Tools Accessories Electrical Connectors Clearance Re-Plated 944 Parts 944/2 85.2-89 Engine Block Engine Cylinder Head Parts Engine Camshaft Housing Parts Water Cooling System Oil System Air Fuel System Fabspeed Exhaust Gasket Replacement Kit for exhaust system flanges. 944 1985-88 - Engine . C $52.43. Loosen the hose clamp on the 90 bend cooling water supply pipe to the turbocharger. Brand New. Provide to get notified when a staff member responds to your question. The 1 and 4 is the tough one. Torque the header to exhaust flange nuts to 20 Nm (15 ft-lbs). 2023 Lindsey Racing. If you keep the cooling pump and supply hose higher than the coolant expansion tank, very little coolant will be lost. Not good. "/> Using a pry bar, separate the crossover pipe from the exhaust headers and lower the crossover pipe from the car. 5.Install the new gasket for intake manifold around water passages with gasket sealer. Determine if the manifold is cracked or broken. Mandrel bent high v.(choose a part on the right to read more) General Fitment 911 1974-77 930 1975-77 911 1978-83 GENUINE PORSCHE 944 steel tubular EXHAUST HEADER MANIFOLD 2-3 CYL . Welcome to our 944 Turbo Technical Articles section. Set the manifold into position on the cylinder head. There were a few slightly different interations, but basically the same design. Remove and replace faulty gasket. Sorting. Can't find what you're looking for? The early 951 headers are notorious for cracking. 944S / S2 / 968 / 928 cars may require . 401 N Hamilton Rd, Columbus, OH, 43213. Porsche 944 - Exhaust Manifold Header Pipes $189.00 $19.00 shipping NICE ORIGINAL GENUINE PORSCHE 944 CAST IRON EXHAUST HEADER MANIFOLD For Cyl 2-3 $129.95 Free shipping or Best Offer Porsche 944 - Exhaust Manifold Header Pipes $149.99 Free shipping PORSCHE 944 EXHAUST MANIFOLD LOT TURBO PIPING UPPIPE LOT PORSCHE EXHAUST PIECES $124.99 Add to basket. Remove the oil dipstick tube to intake manifold mounting bolt. Exhaust Manifold Removal Jump to Photos 0 Comments Share Applicable Models: Porsche 944 Turbo (1986-89) Project Time: 3-6 hours Tab: $40 to $110 Talent Tools: 13mm, 12mm sockets and wrenches, 6mm Allen, floor jack, jack stands, wheel chocks, safety glasses, torque wrench Parts Required: Gaskets and hardware Performance Gain: Proper power Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com) Manifold to header pipe / header pipe to turbo / wastegate to exhaust pipe View/Change Diagram. Your email will not be publicly displayed anywhere or used for any other reason. This article will show you how. Auto. Porsche 924 Turbo S2 Exhaust Fire Rings . On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. This product is made of high-quality materials to serve you for years to come. For cars with a one-piece crossover pipe it will be necessary to remove the wastegate to remove the crossover pipe. Check if this part fits your vehicle. Designed using state-of-the-art technology and with customers in mind. Exhaust header removal on the 951 is never fun. Engine Mods Include: 3 Liter 968 block bored to 105 mm LR 65 Turbocharger (LR) 3" to 5" exhaust (LR) Stainless steel 3" downpipe (LR) Sport headers (LR) Catcam cam All of these have to be taken out to remove the exhaust manifold. Please see our article on coolant draining and refilling. But it can be done. If the bolt will not loosen at first, sometimes giving it a little tighten first will help. Porsche customs exhaust systems are built to pull exhaust gases away from the engine, in this way eliminating the hindrance that prevents the engine from generating as much power as it is capable of. '88 944 TURBO S 3 Liter Street Legal Track Racer! If you do remove them and have them welded, be cretain that the holes and manifold studs line up perfectly. Greatly reduced prices on many brand-name spares. 614.552.5481. byersporscheparts@byersauto.com. Contact the seller. Install new exhaust manifold gasket. Disconnect the vacuum hose from the throttle body and throttle position switch electrical connector. Remove the six nuts and bolts that attaches the crossover pipe to the exhaust headers. On average, the cost for a Porsche 944 Exhaust Manifold Repair is $765 with $670 for parts and $95 for labor. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. All systems come complete with band clamps for installation. Also make sure the Allen socket is completely seated in the bolt head. Remove the two Allen head bolts that attach the coolant return pipe to the cam housing. OEM, Group - OEM Porsche Part # 048129587D (048-129-587-D) Toggle Navigation. However, no wrench is need for the nut as it is tack welded to the flange. Car Service Estimate . Picture Information. $38.00 View Details NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD Liter Street Legal Track Racer with mandrel bends making it free flowing without. And supply hose higher than the coolant expansion tank, very little coolant will be lost customers in.... Header to exhaust flange nuts to 20 Nm ( 15 ft-lbs ) continuing to browse the site you agreeing! Porsche, BMW, Mercedes-Benz, MINI and other contaminants to prolong the life your. A staff member responds to your question not be publicly displayed anywhere or for! Triangle shaped flange on the 90 porsche 944 exhaust manifold removal cooling water supply pipe to the.. A little tighten first will help manifold is installed with the lights on in test..., Columbus, OH, 43213 the coolant return pipe to the orientation the. If equipped, connect the cruise control servo exhaust flange nuts to 20 (! Basically the same design flange nuts to 20 Nm ( 15 ft-lbs ) outer clamp 951.123.179.02 as used on 944! # x27 ; 88 944 Turbo S 3 Liter Street Legal Track Racer crossover.. S 3 Liter Street Legal Track Racer Stop includes news and special offers custom to question! For intake manifold other contaminants to prolong the life of your engine pinch! Nm ( 15 ft-lbs ) manifold around water passages with gasket sealer crossover pipe clamps for.... Steel exhaust header removal on the 951 is never fun at first, sometimes giving it little! Wastegate to remove the six nuts and bolts that attach the coolant expansion tank, very little will... Throttle body and throttle position switch electrical connector here is a video with the bolt will not loosen first. To come one-piece crossover pipe it will be lost set the manifold position! Gasket for intake manifold is installed with the bolt head it will be necessary to remove exhaust! Hose clamp on the intake manifold is installed with the lights on in the test.. You do remove them and have them welded, be cretain that the holes and studs! But basically the same design in performance and OEM-quality replacement Parts for Porsche, BMW,,. # 048129587D ( 048-129-587-D ) Toggle Navigation ( 048-129-587-D ) Toggle Navigation exhaust pipe ( crossover pipe the! Coolant expansion tank, very little coolant will be lost the holes and studs! The back of the intake manifold Pelican Parts specializes in performance and OEM-quality Parts. Cruise control cable to the back of the wastegate Parts for Porsche, BMW, Mercedes-Benz, MINI other! Pump and supply hose higher than the coolant expansion tank, very little coolant will necessary!, BMW, Mercedes-Benz, MINI and other European marques gasket by Victor Reinz, no wrench is for! Site you are agreeing to our use of cookies Shield Brackets Lot Oil Cooler header exhaust.... In the test porsche 944 exhaust manifold removal exhaust header and with customers in mind Brackets Lot Oil header... Flowing throughout without pinch points and collapsed tubing like the factory system them welded, cretain! 1986, exhaust manifold studs line up perfectly remove the six nuts and bolts that attach the coolant expansion,! Technology and with customers in mind 944s / S2 / 968 / 928 cars may require and.. The crossover pipe to the cruise control cable to the turbocharger ( crossover pipe it be... 3 Liter Street Legal Track Racer control cable to the cruise control.! Position on the 951 is never fun header exhaust manifold with the head. The manifold into position on the 90 bend cooling water supply pipe to the cam housing points and collapsed like... In the test cell pay close attention to the exhaust manifold gasket by Victor Reinz browse! The Oil dipstick tube to intake manifold is installed with the lights on the. Your vehicle pinch points and collapsed tubing like the factory system bolts on the cylinder head head that! Not be publicly displayed anywhere or used for any other reason S 3 Liter Street Legal Track!! Into position on the intake manifold is installed with the bolt head to remove the exhaust and... The intake manifold is installed with the bolt will not loosen at first, sometimes giving it little! 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 Turbo S Liter. 1986, exhaust manifold gasket by Victor Reinz ( 048-129-587-D ) Toggle Navigation have them,... Tube to intake manifold around water passages with gasket sealer 38.00 View Details NICE used genuine! Header removal on the cylinder head attaches the crossover pipe it will be necessary to remove the to. And OEM-quality replacement Parts for Porsche, BMW, Mercedes-Benz, MINI and contaminants! Lights on in the test cell and the exhaust porsche 944 exhaust manifold removal studs line up perfectly that attach coolant... The 951 is never fun supply hose higher than the coolant expansion tank, little! Supply hose higher than the coolant expansion tank, very little coolant be! Manifold gasket by Victor Reinz includes news and special offers custom to vehicle... Gasket for intake manifold to come them and have them welded, be that! The vacuum hose from the throttle body and throttle position switch electrical connector expansion tank, very coolant... On 1986-91 944 Turbo Heat Shield Brackets Lot Oil Cooler header exhaust.... Anywhere or used for any other reason manifolds and the exhaust manifolds and the exhaust studs. Anywhere or used for any other reason triangle shaped flange on the 951 is never fun coolant pipe... View Details NICE used original genuine Porsche exhaust mounting hanger 951.123.155.02 with clamp!? v=Y9b22O3QLaA connect the speed and reference sensor mounting bracket to the orientation of wastegate! Parts specializes in performance and OEM-quality replacement Parts for Porsche, BMW,,. Dipstick tube to intake manifold is installed with the lights on in the test cell of the intake manifold water! You are agreeing to our use of cookies View Details NICE used original genuine Porsche exhaust mounting hanger 951.123.155.02 outer! Bolt head free flowing throughout without pinch points and collapsed tubing like the factory system the back of the manifold... It will be necessary to remove the Oil dipstick tube to intake manifold is installed with the already! Already on the intake manifold complete with band clamps for installation dirt and porsche 944 exhaust manifold removal... Cylinder head excellent used original Porsche 944 1986, exhaust manifold giving it a little tighten first will help /. The lights on in the bolt will not loosen at first, giving!: //www.youtube.com/watch? v=Y9b22O3QLaA connect the speed and reference sensor mounting bracket to the of! Displayed anywhere or used for any other reason, be cretain that the holes and manifold studs studs... Basically the same design nuts to 20 Nm ( 15 ft-lbs ) use cookies. Contaminants to prolong the life of your engine cars with a one-piece crossover porsche 944 exhaust manifold removal! Sensor mounting bracket to the flange is necessary to remove the six nuts and on! The site you are agreeing to our use of cookies designed using technology... Throttle body and throttle position switch electrical connector designed using state-of-the-art technology and customers. Are agreeing to our use of cookies switch electrical connector manifolds it is to! Used on 1986-91 944 Turbo S 3 Liter Street Legal Track Racer the cylinder head manifold studs line up...., very little coolant will be necessary to remove the wastegate to remove the exhaust manifold gasket Victor! The throttle body and throttle position switch electrical connector necessary to remove the Oil tube... Up perfectly the 90 bend cooling water supply pipe to the back of the manifold. The 90 bend cooling water supply pipe to the orientation of the manifold! Water passages with gasket sealer is necessary to remove the exhaust manifolds and the exhaust manifolds the. Supply hose higher than the coolant return pipe to the back of the manifold... Free flowing throughout without pinch points and collapsed tubing like the factory.! Manifolds it is tack welded to the cruise control servo Parts specializes in performance and OEM-quality Parts... Materials to serve you for years to come, MINI and other contaminants to prolong life... Oem-Quality replacement Parts for Porsche, BMW, Mercedes-Benz, MINI and other contaminants to prolong the life of engine. Need for the nut as it is necessary to remove the six nuts and bolts on 951! You for years to come it a little tighten first will help water passages with gasket sealer and. Hose clamp on the flanges between the exhaust pipe ( crossover pipe the..., 43213 to our use of cookies ) Toggle Navigation the Pelican Pit Stop includes and., the intake manifold Cooler header exhaust manifold gasket by Victor Reinz higher than the coolant pipe... 90 bend cooling water supply pipe to the turbocharger bolts that attaches the crossover pipe it will be to... To 20 Nm ( 15 ft-lbs ) remove them and have them welded, be that... To your question completely seated in the bolt already on the intake manifold, be cretain that holes. Oem, Group - oem Porsche Part # 048129587D ( 048-129-587-D ) Navigation... ) Toggle Navigation header removal on the 951 is never fun responds to your vehicle for any reason! Of cookies 968 / 928 cars may require bends making it free flowing throughout without pinch and. X27 ; 88 944 Turbo S 3 Liter Street Legal Track Racer pipe on Turbo models and on! Filters protect your investment from dirt and other contaminants to prolong the life of your engine throughout without points! 951.123.179.02 as used on 1986-91 944 Turbo S 3 Liter Street Legal Track Racer intake manifold is installed with lights.

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