Know Your Material - What material a press brake operator is working with is just as important as knowing the machine and tooling being used. Or is there oneThank you, You can refer to the press brake safety guide from Amada:https://www.amada.co.jp/include_asean/products/bankin/pdf/saftyguide_bend_e.pdf, Your email address will not be published. - Safety Instrumented System. Example: My strategy to resolve a mechanical issue with the press brake would be to first identify the source of the problem. Press brake operator/setter and welder. Finally, make sure you don't trip over any cords and always stay laser-focused while using the device. If the pressure used during processing exceeds the allowable value of the tooling, the tooling will deform, bend or burst. I am always eager to learn new programs and can quickly pick up how to operate them. Thats why many press brake operators start their careers as apprentices. This question can help an interviewer understand your knowledge of safety procedures and how often you perform maintenance on equipment. Example: If a press brake isnt working properly, I would first check the machines safety features to make sure they are all functioning correctly. The workpiece can be positioned only when the rear stop finger is positioned to the next position. When the bending larger workpiece is taken out, pay attention to the positioning and movement of the back stop finger in the next step. 3) When using the same materials, the one with a bigger IR has more resilience. Attention should be paid when selecting the toolings height: The outer layer is subjected to tensile stress and the inner layer is subjected to compressive stress during bending. Need a price quote or have questions? My approach to this is two-fold: first, I always make sure that I am using the correct tools and settings for each job. Most recently, I was tasked with producing a large order for a customer in a very short time frame. When the rear stopper is positioned, it will push the plate and cause the plate to be extruded, so when bending, it is necessary to place the plate bending after the positioning of the rear stopper is completed. This helps to minimize any errors and ensures that the finished product meets the customers expectations.. This question is an opportunity to show your problem-solving skills and ability to work independently. My knowledge includes both manual and CNC machines, which allows me to work with any type of machine that I may encounter at your facility. There are over 1,198 press brake operator careers waiting for you to apply! The average Press Brake Operator salary in the United States is $63,460 as of December 27, 2022, but the salary range typically falls between $53,476 and $76,350. I have been able to use advanced techniques such as air bending and coining to create precise parts that meet exacting standards. Your company should provide you with the training necessary to operate the machines in your shop. An .03" radius is larger than an .30" radius. You can use examples from previous experience or describe what you would do if you had no prior experience with digital controls. Tell me how you set up, operate, or tend machines to saw, cut, shear, slit, punch, crimp, notch . Pull the lever to seat the tool into the die. The situation was that I had been given a new set of instructions for a particular project, but the instructions were vague and didnt provide enough detail. Looking for Kenexa / Prove IT! Depending on the complexity of the job, I may also consult with other experienced operators or supervisors to ensure that I am using the most efficient and accurate settings. document.getElementById("ak_js_1").setAttribute("value",(new Date()).getTime()); As the founder of MachineMfg, I have dedicated over a decade of my career to the metalworking industry. When answering, be sure to focus on your ability to prioritize and complete tasks efficiently. Making appropriate decisions in the face of faulty plans will become easier with more experience, but it is still not an ideal situation for any press brake operator. Fayetteville, NC. If the radius of the neutral layer is represented by P, then P and IR have the following relation: The neutral layer has the characteristics of neither stretching nor compression, so the length of the neutral layer is used as the expansion length of the bending piece. My extensive experience has allowed me to become an expert in the fields of sheet metal fabrication, machining, mechanical engineering, and machine tools for metals. product length 200mm, marks on the tooling: 1000KN/M. An operator with extensive experience on a non-CNC brake must be completely retrained for a CNC brake; operators must become intimately familiar with their machines and know those machines' physical limitations. Even if maintenance isnt your responsibility, the press brake operator should remain up-to-date with the machines requirements and perform daily and weekly inspections. In your answer, explain the steps you take to ensure your own safety as well as that of others around you. You can answer this question by describing the steps you would take to troubleshoot the issue, including how you would use tools and resources to resolve it. Many of the benefits of being a press brake operator have already been mentioned, and average salaries in this sector range from around $29,000 at the bottom end, to over $60,000 for the top earners. Wide bending angle with one set of tooling. Start your new career right now! 3) Can I ran their Brake Press Machine and how long will it take me to learn their machine. Finally, I would document the incident for future reference and report it to my supervisor as soon as possible.. They can be designed for the heaviest workloads. You can answer this question by describing a specific situation where you increased production speed or efficiency on the job. In your answer, try to show that you value safety and will encourage others to do so as well. It follows that the operator must estimate the tonnage required to form a part before making the first bend. Among them, the 90 bending generally use 88 punch. At the beginning of plastic bending, the sheet is free to bend. You should familiarize yourself with concepts including forming tonnage, tooling load limits, sinking tonnage limits, and centreline load limits, and know how to calculate them. Learn what skills and qualities interviewers are looking for from a press brake operator, what questions you can expect, and how you should go about answering them. Tighten the tool clamp bolts. Thus, the dies can bend the sheet metal repeatedly many times to form profiles. Use your answer to highlight your ability to work under pressure, prioritize tasks and meet deadlines. In my current role, I am responsible for operating CNC press brakes to fabricate parts from sheet metal and other materials. Material, shape and thickness with small spring back 90 tooling, Material, shape and thickness with big spring back 88 tooling, Material, shape and thickness with bigger spring back 84 tooling, Able to center the punch and die correctly, Large amount of spring back choose 88 die, Small amount of spring back choose 90 die. If necessary, I would be willing to demonstrate proper safety procedures and provide additional training if needed. The smaller the V-opening, the more pressure of the bending will be needed. Example: When starting a new project, I always begin by consulting the blueprints and specifications for the part. Paying up to 16.03 per hour. My duties include setting up machines, adjusting settings, programming jobs, and running production. Search 9 Mechanical Engineer jobs now available in Sawyers Bay on Indeed.com, the world's largest job site. How long have you been able to operate forklifts to deliver materials? Sometimes it is better to form a part off-center if your press brake can do this. Reset All Filters. My experience includes programming the machine to produce parts according to customer specifications, troubleshooting any issues that arise during production, and performing regular maintenance on the machine. Finally, I am well-versed in safety procedures when it comes to handling these materials, ensuring that all jobs are completed safely and efficiently.. The V-opening width required by coining is smaller than bottom bending, generally is 5X the thickness of sheet metal. Coupled with the strong demand for skilled operators, it can be a rewarding and stable career to adopt. Example: I have extensive experience operating a press brake with digital controls. To realize the non-interference between the punch and the workpiece, the determination of the bending sequence will play an important role. Properties of materials (texture, plate thickness), Properties of toolings (V-opening width, punch tip R), Material properties: what materials are used, Toolings properties: what toolings are used, Fabrication properties: what size and angles, Environment properties: under what circumstances, : tensile strength of the material (N/mm, If the thickness of the plate increases, the stroke of the bending angle will be decreased. Brake press operator- running types of materials for John deer and Ford . 4) Slide the slider gently onto the two blocks (the lower face of the slider mold is in contact with the blocks). This helps protect me from any potential hazards while also allowing me to clearly see what Im doing. Houston, TX. Danger of injury! Describe the process used to install, align, and lock specified punches, dies, cutting blades, or other fixtures in rams or beds of machines, using gauges, templates, feelers, shims, and hand tools. The disadvantage is that a large bending force is required and the mold is repaired repeatedly, and the universality of the mold is not good. The interviewer may ask you a question like this to assess your knowledge of safety procedures and how they relate to the job. This includes turning off the power source and locking out the main switch. JMT press brakes benefit your bottom line with higher quality parts, faster cycle times, lower operating and maintenance costs. I want to understand how it works and what safety protocols are in place. I also take extra precaution to avoid pinch points by keeping my fingers clear of the ram and die area. Cincinnati Region's Official Travel and Tourism Guide This is where a vibrant urban setting gives way to green spaces and waterways. Explain how you would prevent issues like material warping or metal fatigue during operation of a press brake. 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